CITCO CVD & Peerless diamond dressing tools
CITCO CVD & Peerless diamond dressing tools consist of uniformly shaped diamonds that ensure consistent diamond exposure each dress and are available in all dressing tool styles and designs.
CITCO CVD & Peerless diamond dressing tools can be widely used on a variety of grinding applications such as surface, O.D. / I.D., centerless, double disc, angle head, as well as camshaft and crankshaft dressing.
CITCO CVD & PEERLESS DIAMOND DRESSING TOOL ADVANTAGES
— CNC Adaptable
Absolute consistency minimizes down time associated with tool changes and ensures repeatability
— Increased Efficiency
Longer tool life and less down time for tool changes
— Eliminates “Diamond Pull-out”
The unique prismatic shape of CVD and Peerless diamonds affords exceptional diamond retention capability
— Exceptional Versatility
CITCO CVD and Peerless modular dressers allow cross applications and allows for tool inventory reduction
— Broad Application Range
CITCO Peerless modular dressers can be applied to nearly any straight and/or contour dressing application
All dressing tool styles are available in CVD & Peerless diamond materials
CITCO CVD DIAMOND DRESSING TOOLS
— Diamond crystals manufactured from a chemical vapor
— No grain structure and orientation issues
— Specially cut diamonds sizes from a larger disc
— Uniformly shaped and recognizable by its black color
— Maximum dressing depths should not exceed 0.0025”
CITCO PEERLESS (MCD) DIAMOND DRESSING TOOLS
— Most durable synthetic material used in dressing tools
— Grown from a single crystal into a large disc
— Has a grain structure due to being grown
— Uniform appearance and yellow color
— Laser cut into specific shapes from a round disc to take advantage of grain orientation
— Monocrystal maximum dressing depth should not exceed 0.001”
CITCO PEERLESS MODULAR DRESSING TOOLS
— Specifically designed to match each grinding application
— No turning, no resetting, no maintenance
— Holds closer tolerances
— Eliminates the irregularities of natural diamonds
— Consistent diamond in the work zone affords more consistent RA finishes
— Single modular design concepts available
— Allows for exacting results by selecting the number and size of diamonds
Position | S 3 A 10 C 15 C S | Tool style (1 letter) | S = shank |
| #2 | 3 | Number of diamonds per tools (1 number) | 1 thru 6 |
| #3 | A | Tool blade width (1 letter) | A = 3/8 B = 1/2 C = 7/8 |
| #4 | 10 | Diamond size from chart (2 numbers) | 10 thru 90 |
| #5 | C | Diamond alignmentt (1 letter) | C= centered R = centered right L = centered left |
| #6 | 15 | Blade offset (2 numbers) | 00 = zero degrees 15 = 15 degrees |
| #7 | C | Diamond type | C = CVD D = MCD |
| Grinding wheel | Diameter 0 - 6" 6 - 14" 14+ | # of diamonds 1 2 - 3 2 - 3 | Blade width |
| Grinding wheel | Width 0 - 1" 2 - 4" 5+ | # of diamonds 1 - 2 2 - 3 3 | Blade width |
| Abrasive | Grit size 120+ finer 80 -120 36 - 80 | Diamond size 10 - 30 40 - 60 70 - 90 |
| Diamond no. | Thickness | Width | Minimum length |
| 10 | .020 - .027 | .020 - .031 | .118 |
| 20 | .020 - .027 | .020 - .031 | .157 |
| 30 | .020 - .027 | .020 - .031 | .197 |
| 40 | .027 - .037 | .024 - .031 | .118 |
| 50 | .027 - .037 | .024 -.031 | .157 |
| 60 | .027 -.037 | .024 -.031 | .197 |
| 70 | .037 - .055 | .034 - .059 | .118 |
| 80 | .037 - .055 | .034 -.059 | .157 |
| 90 | .037 - .055 | .034 - .059 | .197 |
— Always apply full flood coolant directly on diamond before making any contact with the grinding wheel
— Mount with blade parallel to the wheel's centerline tangent to the OD and at right angle to its radius
— Mount with minimum overhang from the dresser point
— For contour dressing mount so that the aligned diamond surface (L or R) is the leading edge of the feed direction
— Inclination of up to 30 degrees is allowable for contour dressing
— Ideal dressing depth .0002–.0005"
— Initial feed rate: .008–.015/rev
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