CITCO CVD & Peerless diamond dressing tools

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CITCO CVD   Peerless diamond dressing tools-FIVES

CITCO CVD & Peerless diamond dressing tools consist of uniformly shaped diamonds that ensure consistent diamond exposure each dress and are available in all dressing tool styles and designs. 

CITCO CVD & Peerless diamond dressing tools can be widely used on a variety of grinding applications such as surface, O.D. / I.D., centerless, double disc, angle head, as well as camshaft and crankshaft dressing. 

 

 

CITCO CVD & PEERLESS DIAMOND DRESSING TOOL ADVANTAGES

— CNC Adaptable

Absolute consistency minimizes down time associated with tool changes and ensures repeatability
 

— Increased Efficiency

Longer tool life and less down time for tool changes
 

— Eliminates “Diamond Pull-out”

The unique prismatic shape of  CVD and Peerless diamonds affords exceptional diamond retention capability
 

— Exceptional Versatility

CITCO CVD and Peerless modular dressers allow cross applications and allows for tool inventory reduction


— Broad Application Range

CITCO Peerless modular dressers can be applied to nearly any straight and/or contour dressing application

All dressing tool styles are available in CVD & Peerless diamond materials


CITCO CVD DIAMOND DRESSING TOOLS

— Diamond crystals manufactured from a chemical vapor
— No grain structure and orientation issues
— Specially cut diamonds sizes from a larger disc
— Uniformly shaped and recognizable by its black color
— Maximum dressing depths should not exceed 0.0025”

CITCO PEERLESS (MCD) DIAMOND DRESSING TOOLS

— Most durable synthetic material used in dressing tools
— Grown from a single crystal into a large disc
— Has a grain structure due to being grown
— Uniform appearance and yellow color
— Laser cut into specific shapes from a round disc to take advantage of grain orientation
— Monocrystal maximum dressing depth should not exceed 0.001”

CITCO PEERLESS MODULAR DRESSING TOOLS

— Specifically designed to match each grinding application
— No turning, no resetting, no maintenance
— Holds closer tolerances
— Eliminates the irregularities of natural diamonds
— Consistent diamond in the work zone affords more consistent RA finishes
— Single modular design concepts available
— Allows for exacting results by selecting the number and size of diamonds

Position

#1

S 3 A 10 C 15 C

S

Tool style
(1 letter)

S = shank
H = holder

#2   3 Number of diamonds per tools
(1 number)
 1 thru 6
#3     A Tool blade width
(1 letter)
A = 3/8
B = 1/2
C = 7/8
#4       10 Diamond size from chart 
(2 numbers)
10 thru 90
#5          C Diamond alignmentt 
(1 letter)
C= centered
R = centered right
L = centered left
#6            15 Blade offset (2 numbers)  00 = zero degrees
15 = 15 degrees
#7               C Diamond type C = CVD 
D = MCD

 

Grinding wheel  Diameter
0 - 6"
6 - 14"
14+
# of diamonds
1
2 - 3
2 - 3

Blade width
A
A - B
B - C

Grinding wheel  Width
0 - 1"
2 - 4"
5+
# of diamonds
1 - 2
2 - 3
3

Blade width
A
A - B
B - C

Abrasive Grit size
120+ finer
80 -120
36 - 80
Diamond size
10 - 30
40 - 60
70 - 90
 

 

Diamond no.  Thickness  Width  Minimum length
10 .020 - .027  .020 - .031  .118 
20 .020 - .027 .020 - .031 .157
30  .020 - .027 .020 - .031 .197
40 .027 - .037  .024 - .031 .118
50 .027 - .037 .024 -.031 .157
60 .027 -.037 .024 -.031 .197
70 .037 - .055  .034 - .059 .118
80 .037 - .055 .034 -.059 .157
90 .037 - .055 .034 - .059 .197

 

— Always apply full flood coolant directly on diamond before making any contact with the grinding wheel
— Mount with blade parallel to the wheel's centerline tangent to the OD and at right angle to its radius
— Mount with minimum overhang from the dresser point
— For contour dressing mount so that the aligned diamond surface (L or R) is the leading edge of the feed direction
— Inclination of up to 30 degrees is allowable for contour dressing
— Ideal dressing depth .0002–.0005"
— Initial feed rate: .008–.015/rev

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